Production line continuous monitoring

Customer

Swiss division of a Global Pharma

Problem

  • The customer’s production line went through a data driven optimization, the customer wants to ensure the production line maintains the highest possible OEE and wants to add advanced features like automated issue detection & prediction

Solution

  • Near real time continuous monitoring system of key production processes with advanced analytics built in (alerting, trend detection, anomaly detection, predictive maintenance)

Impact

  • Greater production process visibility
  • Quicker time to resolution
  • Improved uptime

Production line optimization

Customer

Swiss division of Global Pharma

Problem

  • Running out of production capacity, significant CapEx investment needed in the new production line to keep up with demand
  • Goal: increase the production capacity by 5% via advanced analytics

Solution

  • Data integration, AWS platform
  • Anomaly detection algorithms
  • Data correlations -> insights -> recommendations

Impact

  • Trending towards 11% of productivity increase (throughput and yield optimization)
  • 15x ROI

Manufacturing 4.0

Customer

Swiss Manufacturer

Problem

  • Customer struggled with hard to detect issues in manufacturing line that slowed down production

Solution

  • Conducted a data driven production line optimization
  • Created a real time monitoring system of the factory with anomaly detection algorithms and alerting system built in

Impact

  • 15% increase in production speed (throughput)
  • 8x ROI

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